Effect of Pouring Temperature and Water Cooling on the Thixotropic Semi-solid Microstructure of A319 Aluminium Cast Alloy

The cooling slope (CS) casting is the simplest and cheapest technique for producing feedstock materials with non-dendritic microstructure. Such materials are required for semi-solid metal (SSM) processing methods such as thixoforming. In the present investigation, the effect of the pouring temperature and the water cooling on the thixotropic microstructure of commercial A319 Al-Si cast alloy was studied. The results showed that increasing the pouring temperature slightly reduces the bulk porosity of the CS ingots. The ingots poured with water-cooling exhibited slightly lower porosity content than those poured with without water-cooling. Generally, the primary α-Al grains exhibited higher shape factor near the edge of ingot than the middle and center. Ingots poured with water-cooling exhibited lower grain size and shape factor than those poured without water-cooling. Increasing the pouring temperature increases the size α-Al grains.

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Bibliographic Details
Main Authors: El-Mahallawi,Iman Sallah-ElDeen, Mahmoud,Tamer Samir, Gaafer,Ahmed Mohamed, Mahmoud,Fouad Helmi
Format: Digital revista
Language:English
Published: ABM, ABC, ABPol 2015
Online Access:http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392015000100170
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Summary:The cooling slope (CS) casting is the simplest and cheapest technique for producing feedstock materials with non-dendritic microstructure. Such materials are required for semi-solid metal (SSM) processing methods such as thixoforming. In the present investigation, the effect of the pouring temperature and the water cooling on the thixotropic microstructure of commercial A319 Al-Si cast alloy was studied. The results showed that increasing the pouring temperature slightly reduces the bulk porosity of the CS ingots. The ingots poured with water-cooling exhibited slightly lower porosity content than those poured with without water-cooling. Generally, the primary α-Al grains exhibited higher shape factor near the edge of ingot than the middle and center. Ingots poured with water-cooling exhibited lower grain size and shape factor than those poured without water-cooling. Increasing the pouring temperature increases the size α-Al grains.