Evaluation of the thermal damages in inlet engine valves varying the grinding wheels and the cutting fluids

This paper presents an experimental research in which the thermal damage in inlet engine valves grinding was evaluated. Four different cutting fluids and two grinding wheel were tested and were analyzed the workpiece residual stress, the micro hardness and the optical observation of the workpiece microstructure. The cutting fluid and the grinding wheel types adopted resulted in different types of residual stress. The cutting oil resulted in compressive residual stresses, even using the conventional wheel. The CBN wheel, due to the best proprieties of its grains resulted in compressive residual stresses for all fluids tested by the reducing of the grinding energy and its easier dissipation from the grinding zone. The microstructure investigations showed that the source of the tensile residual stresses observed was the thermal cycles imposed. No microstructure alterations were detected. Although, the absence of microstructure alterations not always suggests that favorable residual stresses can be obtained.

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Bibliographic Details
Main Authors: Bianchi,Eduardo Carlos, Silva,Eraldo Janonne da, Aguiar,Paulo Roberto de, Catai,Rodrigo Eduardo
Format: Digital revista
Language:English
Published: Escola de Minas 2003
Online Access:http://old.scielo.br/scielo.php?script=sci_arttext&pid=S0370-44672003000200003
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Description
Summary:This paper presents an experimental research in which the thermal damage in inlet engine valves grinding was evaluated. Four different cutting fluids and two grinding wheel were tested and were analyzed the workpiece residual stress, the micro hardness and the optical observation of the workpiece microstructure. The cutting fluid and the grinding wheel types adopted resulted in different types of residual stress. The cutting oil resulted in compressive residual stresses, even using the conventional wheel. The CBN wheel, due to the best proprieties of its grains resulted in compressive residual stresses for all fluids tested by the reducing of the grinding energy and its easier dissipation from the grinding zone. The microstructure investigations showed that the source of the tensile residual stresses observed was the thermal cycles imposed. No microstructure alterations were detected. Although, the absence of microstructure alterations not always suggests that favorable residual stresses can be obtained.