Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory

Abstract A numerical model based on transport equations for momentum, energy and chemical species for the gas and solid phases is proposed to simulate the inner phenomena in the direct reduction of the shaft furnace process for producing directly reduced iron (DRI). The model is verified using industrial data for productivity, raw materials and final composition of the DRI product. The model is used to evaluate operational practices using new raw materials and the composition of the reducing gas in the process. Three cases were considered, which correspond to available raw materials commercialized by different suppliers. The effects on the gas and solid inner temperatures, pressure and phase composition distributions are quantified. The simulation results indicated that good agreement for overall parameters of the process could be achieved and afterwards, detailed features of the inner conditions of the process are predicted.

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Main Authors: Castro,José Adilson de, Rocha,Elisa Pinto, Oliveira,Elizabeth Mendes de, Campos,Marcos Flavio, Francisco,Alexandre Santos
Format: Digital revista
Language:English
Published: Fundação Gorceix 2018
Online Access:http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100081
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spelling oai:scielo:S2448-167X20180001000812018-01-09Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theoryCastro,José Adilson deRocha,Elisa PintoOliveira,Elizabeth Mendes deCampos,Marcos FlavioFrancisco,Alexandre Santos DRI multiphase theory mathematical modeling shaft furnace Abstract A numerical model based on transport equations for momentum, energy and chemical species for the gas and solid phases is proposed to simulate the inner phenomena in the direct reduction of the shaft furnace process for producing directly reduced iron (DRI). The model is verified using industrial data for productivity, raw materials and final composition of the DRI product. The model is used to evaluate operational practices using new raw materials and the composition of the reducing gas in the process. Three cases were considered, which correspond to available raw materials commercialized by different suppliers. The effects on the gas and solid inner temperatures, pressure and phase composition distributions are quantified. The simulation results indicated that good agreement for overall parameters of the process could be achieved and afterwards, detailed features of the inner conditions of the process are predicted.info:eu-repo/semantics/openAccessFundação GorceixREM - International Engineering Journal v.71 n.1 20182018-03-01info:eu-repo/semantics/articletext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100081en10.1590/0370-44672015710199
institution SCIELO
collection OJS
country Brasil
countrycode BR
component Revista
access En linea
databasecode rev-scielo-br
tag revista
region America del Sur
libraryname SciELO
language English
format Digital
author Castro,José Adilson de
Rocha,Elisa Pinto
Oliveira,Elizabeth Mendes de
Campos,Marcos Flavio
Francisco,Alexandre Santos
spellingShingle Castro,José Adilson de
Rocha,Elisa Pinto
Oliveira,Elizabeth Mendes de
Campos,Marcos Flavio
Francisco,Alexandre Santos
Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
author_facet Castro,José Adilson de
Rocha,Elisa Pinto
Oliveira,Elizabeth Mendes de
Campos,Marcos Flavio
Francisco,Alexandre Santos
author_sort Castro,José Adilson de
title Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
title_short Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
title_full Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
title_fullStr Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
title_full_unstemmed Mathematical modeling of the shaft furnace process for producing DRI based on the multiphase theory
title_sort mathematical modeling of the shaft furnace process for producing dri based on the multiphase theory
description Abstract A numerical model based on transport equations for momentum, energy and chemical species for the gas and solid phases is proposed to simulate the inner phenomena in the direct reduction of the shaft furnace process for producing directly reduced iron (DRI). The model is verified using industrial data for productivity, raw materials and final composition of the DRI product. The model is used to evaluate operational practices using new raw materials and the composition of the reducing gas in the process. Three cases were considered, which correspond to available raw materials commercialized by different suppliers. The effects on the gas and solid inner temperatures, pressure and phase composition distributions are quantified. The simulation results indicated that good agreement for overall parameters of the process could be achieved and afterwards, detailed features of the inner conditions of the process are predicted.
publisher Fundação Gorceix
publishDate 2018
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000100081
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AT oliveiraelizabethmendesde mathematicalmodelingoftheshaftfurnaceprocessforproducingdribasedonthemultiphasetheory
AT camposmarcosflavio mathematicalmodelingoftheshaftfurnaceprocessforproducingdribasedonthemultiphasetheory
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