Numerical and experimental analysis of lubrication in strip cold rolling

In this work an analytical model based on the slab method was built to analyze the lubrication during cold rolling of aluminum strips. Some process variables were studied like the rolling speed, the cross-section reduction, and lubricant viscosity. Numerical results are presented for pressure variation and film thickness at the inlet and work zones. The loads necessary to separate the rolls are also estimated. Some experimental results are shown for the surface roughness of the rolled products. It is shown that analytical results are in good accordance to experimental results, and that rolling pressure, lubricant film thickness and surface roughness are strongly influenced by rolling conditions, especially the lubricant viscosity and the area reduction.

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Bibliographic Details
Main Author: Button,Sérgio Tonini
Format: Digital revista
Language:English
Published: Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM 2011
Online Access:http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782011000200010
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spelling oai:scielo:S1678-587820110002000102011-08-31Numerical and experimental analysis of lubrication in strip cold rollingButton,Sérgio Tonini strip rolling lubrication slab method aluminum In this work an analytical model based on the slab method was built to analyze the lubrication during cold rolling of aluminum strips. Some process variables were studied like the rolling speed, the cross-section reduction, and lubricant viscosity. Numerical results are presented for pressure variation and film thickness at the inlet and work zones. The loads necessary to separate the rolls are also estimated. Some experimental results are shown for the surface roughness of the rolled products. It is shown that analytical results are in good accordance to experimental results, and that rolling pressure, lubricant film thickness and surface roughness are strongly influenced by rolling conditions, especially the lubricant viscosity and the area reduction.info:eu-repo/semantics/openAccessAssociação Brasileira de Engenharia e Ciências Mecânicas - ABCMJournal of the Brazilian Society of Mechanical Sciences and Engineering v.33 n.2 20112011-06-01info:eu-repo/semantics/articletext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782011000200010en10.1590/S1678-58782011000200010
institution SCIELO
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country Brasil
countrycode BR
component Revista
access En linea
databasecode rev-scielo-br
tag revista
region America del Sur
libraryname SciELO
language English
format Digital
author Button,Sérgio Tonini
spellingShingle Button,Sérgio Tonini
Numerical and experimental analysis of lubrication in strip cold rolling
author_facet Button,Sérgio Tonini
author_sort Button,Sérgio Tonini
title Numerical and experimental analysis of lubrication in strip cold rolling
title_short Numerical and experimental analysis of lubrication in strip cold rolling
title_full Numerical and experimental analysis of lubrication in strip cold rolling
title_fullStr Numerical and experimental analysis of lubrication in strip cold rolling
title_full_unstemmed Numerical and experimental analysis of lubrication in strip cold rolling
title_sort numerical and experimental analysis of lubrication in strip cold rolling
description In this work an analytical model based on the slab method was built to analyze the lubrication during cold rolling of aluminum strips. Some process variables were studied like the rolling speed, the cross-section reduction, and lubricant viscosity. Numerical results are presented for pressure variation and film thickness at the inlet and work zones. The loads necessary to separate the rolls are also estimated. Some experimental results are shown for the surface roughness of the rolled products. It is shown that analytical results are in good accordance to experimental results, and that rolling pressure, lubricant film thickness and surface roughness are strongly influenced by rolling conditions, especially the lubricant viscosity and the area reduction.
publisher Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM
publishDate 2011
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782011000200010
work_keys_str_mv AT buttonsergiotonini numericalandexperimentalanalysisoflubricationinstripcoldrolling
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