Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method

Wire electrical discharge machining (WEDM) is a specialized thermal machining process capable of accurately machining parts of hard materials with complex shapes. Parts having sharp edges that pose difficulties to be machined by the main stream machining processes can be easily machined by WEDM process. Technology of the WEDM process is based on the conventional EDM sparking phenomenon utilizing the widely accepted non-contact technique of material removal with a difference that spark is generated at wire and work piece gap. Since the introduction of the process, WEDM has evolved as a simple means of making tools and dies to the best alternative of producing micro-scale parts with the highest degree of dimensional accuracy and surface finish. This paper outlines the development of a model and its application to optimize WEDM machining parameters. Experiments are conducted to test the model and satisfactory results are obtained. The methodology described here is expected to be highly beneficial to manufacturing industries, and also other areas such as aerospace, automobile and tool making industries.

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Main Authors: Mahapatra,S. S., Patnaik,Amar
Format: Digital revista
Language:English
Published: Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM 2006
Online Access:http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782006000400006
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spelling oai:scielo:S1678-587820060004000062007-10-08Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi methodMahapatra,S. S.Patnaik,Amar WEDM metal removal rate surface finish taguchi method genetic algorithm Wire electrical discharge machining (WEDM) is a specialized thermal machining process capable of accurately machining parts of hard materials with complex shapes. Parts having sharp edges that pose difficulties to be machined by the main stream machining processes can be easily machined by WEDM process. Technology of the WEDM process is based on the conventional EDM sparking phenomenon utilizing the widely accepted non-contact technique of material removal with a difference that spark is generated at wire and work piece gap. Since the introduction of the process, WEDM has evolved as a simple means of making tools and dies to the best alternative of producing micro-scale parts with the highest degree of dimensional accuracy and surface finish. This paper outlines the development of a model and its application to optimize WEDM machining parameters. Experiments are conducted to test the model and satisfactory results are obtained. The methodology described here is expected to be highly beneficial to manufacturing industries, and also other areas such as aerospace, automobile and tool making industries.info:eu-repo/semantics/openAccessAssociação Brasileira de Engenharia e Ciências Mecânicas - ABCMJournal of the Brazilian Society of Mechanical Sciences and Engineering v.28 n.4 20062006-12-01info:eu-repo/semantics/articletext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782006000400006en10.1590/S1678-58782006000400006
institution SCIELO
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country Brasil
countrycode BR
component Revista
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databasecode rev-scielo-br
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region America del Sur
libraryname SciELO
language English
format Digital
author Mahapatra,S. S.
Patnaik,Amar
spellingShingle Mahapatra,S. S.
Patnaik,Amar
Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
author_facet Mahapatra,S. S.
Patnaik,Amar
author_sort Mahapatra,S. S.
title Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
title_short Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
title_full Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
title_fullStr Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
title_full_unstemmed Parametric optimization of wire electrical discharge machining (WEDM) process using taguchi method
title_sort parametric optimization of wire electrical discharge machining (wedm) process using taguchi method
description Wire electrical discharge machining (WEDM) is a specialized thermal machining process capable of accurately machining parts of hard materials with complex shapes. Parts having sharp edges that pose difficulties to be machined by the main stream machining processes can be easily machined by WEDM process. Technology of the WEDM process is based on the conventional EDM sparking phenomenon utilizing the widely accepted non-contact technique of material removal with a difference that spark is generated at wire and work piece gap. Since the introduction of the process, WEDM has evolved as a simple means of making tools and dies to the best alternative of producing micro-scale parts with the highest degree of dimensional accuracy and surface finish. This paper outlines the development of a model and its application to optimize WEDM machining parameters. Experiments are conducted to test the model and satisfactory results are obtained. The methodology described here is expected to be highly beneficial to manufacturing industries, and also other areas such as aerospace, automobile and tool making industries.
publisher Associação Brasileira de Engenharia e Ciências Mecânicas - ABCM
publishDate 2006
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S1678-58782006000400006
work_keys_str_mv AT mahapatrass parametricoptimizationofwireelectricaldischargemachiningwedmprocessusingtaguchimethod
AT patnaikamar parametricoptimizationofwireelectricaldischargemachiningwedmprocessusingtaguchimethod
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